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PLATINUM SERIES LIGHTWEIGHT PISTONS - learn more about pistons
Manley pistons are machined of high strength 2618 material. Each design is lightweight yet robust enough to deliver long service life. Perfect ring groove to skirt squareness is achieved through our unique "one fixturing" manufacturing method that assures maximum horsepower. Roundwire locks, tool steel wrist pins and pressure balance grooves are included with every set at no additional charge. Compression ratios for the 5.7L are calculated at .003” deck clearance and a 3.641” head gasket ID with a .028” compressed thickness. Compression ratios for the 6.1L are calculated at .003” deck clearance and a 4.100” head gasket ID with a .040” compressed thickness.
Combustion Chamber
Part No. Bore Size Rod Length Stroke Compression
Distance
Pin
Diameter
85cc
Thru 2008
(5.7)
65cc
2009-Up
(5.7)
74.5cc
Head
(6.1)
Pistons
Wt / Gms
Piston & Pin
Wt / Gms
Ductile Iron
Top Rings
Premium Steel
Top Rings
  Chrysler HEMI 5.7L Stock 9.3cc Dome Volume
597400C-8 3.917" / 99.5mm   6.240" 3.579" / 90.9mm 1.220" .927" 9.63 12.42 10.90 425 520 46120-8 46120ST-8
597405C-8 3.922" / 99.63mm   6.240" 3.579" / 90.9mm 1.220" .927" 9.65 12.45 10.92 427 522 46121-8 46121-8
597420C-8 3.937" / 100mm   6.240" 3.579" / 90.9mm 1.220" .927" 9.72 12.53 11.00 435 530 46122-8 46122-8
  Chrysler HEMI 5.7L Low Compression Flat Top
597500C-8 3.917" / 99.5mm   6.240" 3.579" / 90.9mm 1.220" .927" 8.62 10.72 9.60 400 495 46120-8 46120ST-8
597505C-8 3.922" / 99.63mm   6.240" 3.579" / 90.9mm 1.220" .927" 8.64 10.75 9.62 402 497 46121-8 46121ST-8
597520C-8 3.937" / 100mm   6.240" 3.579" / 90.9mm 1.220" .927" 8.70 10.82 9.69 408 503 46122-8 46122ST-8
  Chrysler HEMI 5.7L STROKER SERIES -1.5cc FLAT TOP
597200C-8 3.917" / 99.5mm 6.125" 4.050" 1.085" .927" 9.63 12.00 10.73 362 457 46120-8 46120ST-8
597205C-8 3.922" / 99.63mm 6.125" 4.050" 1.085" .927" 9.65 12.03 10.75 364 459 46121-8 46121ST-8
597220C-8 3.937" / 100mm 6.125" 4.050" 1.085" .927" 9.72 12.11 10.83 369 464 46122-8 46122ST-8
  Chrysler HEMI 5.7L STROKER SERIES -14cc DISH
597300C-8 3.917" / 99.5mm 6.125" 4.050" 1.085" .927" 8.60 10.39 9.45 351 446 46120-8 46120ST-8
597305C-8 3.922" / 99.63mm 6.125" 4.050" 1.085" .927" 8.62 10.41 9.47 354 449 46121-8 46121ST-8
597320C-8 3.937" / 100mm 6.125" 4.050" 1.085" .927" 8.68 10.48 9.53 359 454 46122-8 46122ST-8
 
Combustion Chamber
Part No. Bore Size Rod Length Stroke Compression
Distance
Pin
Diameter
74.5 Pistons
Wt / Gms
Piston & Pin
Wt / Gms
Ductile Iron
Top Rings
Premium Steel
Top Rings
  Chrysler HEMI 6.1L STOCK STROKE 5cc DOME
597660C-8 4.060" 6.240" 3.579" / 90.9mm 1.220" .927" 10.64 453 548 46116-8 46116ST-8
597665C-8 4.065" 6.240" 3.579" / 90.9mm 1.220" .927" 10.66 455 550 46116-8 46116ST-8
597680C-8 4.080" 6.240" 3.579" / 90.9mm 1.220" .927" 10.73 461 556 46118-8 46118ST-8
  Chrysler HEMI 6.1L STOCK STROKE -21cc DISH
597760C-8 4.060" 6.240" 3.579" / 90.9mm 1.220" .927" 8.25 419 514 46116-8 46116ST-8
597765C-8 4.065" 6.240" 3.579" / 90.9mm 1.220" .927" 8.26 421 516 46116-8 46116ST-8
597780C-8 4.080" 6.240" 3.579" / 90.9mm 1.220" .927" 8.32 425 520 46118-8 46118ST-8
  Chrysler HEMI 6.1L STROKER SERIES -1.5cc FLAT TOP
597860C-8 4.060" 6.125" 4.050" 1.085" .927" 11.07 392 487 46116-8 46116ST-8
597865C-8 4.065" 6.125" 4.050" 1.085" .927" 11.10 394 489 46116-8 46116ST-8
597880C-8 4.080" 6.125" 4.050" 1.085" .927" 11.17 398 493 46118-8 46118ST-8
  Chrysler HEMI 6.1L STROKER SERIES -31cc DISH
597960C-8 4.060" 6.125" 4.050" 1.085" .927" 8.49 376 471 46116-8 46116ST-8
597965C-8 4.065" 6.125" 4.050" 1.085" .927" 8.50 378 473 46116-8 46116ST-8
597980C-8 4.080" 6.125" 4.050" 1.085" .927" 8.56 383 478 46118-8 46118ST-8
 
HIGH PERFORMANCE PISTON RING SETS
Manley rings provide minimal blow-by and increased horsepower while maintaining cooler, cleaner oil resulting in loner engine life. Top Ring: High performance ductile iron with plasma moly in-lay or premium steel with Chrome Nitride face coating. Second Ring: Reverse twist cast iron. Oil Ring: Three piece, standard tension, full oil return.
Ductile Iron
Part No.
Premium Steel
Part No.
Bore Size File Fit/Drop In Ring Widths Oil Ring Type
46120-8 46120ST-8 99.5 mm / 3.917" File Fit 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.)
46121-8 46121ST-8 99.6 mm / 3.922" Drop In 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.)
46122-8 46122ST-8 100 mm / 3.937" File Fit 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.)
46116-8 46116ST-8 4.060"/4.065" File Fit / Drop In 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.)
46118-8 46118ST-8 4.080" File Fit 1.5 mm x 1.5 mm x 3 mm Standard Tension (9-13 lbs.)
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